Honeycomb and Rigid Foam

Bandknife Blades

Honeycomb
band knife
Our custom band knife blades are expertly designed for honeycomb cutting and rigid foam, addressing the challenges posed by its delicate nature and intricate structure. Unlike conventional tools, our specialized blades provide precise cuts without causing irregular edges or structural damage. With ultra-thin, flexible edges, they navigate honeycomb material with unmatched precision, ensuring clean cuts and preserving its integrity. Trusted across aerospace, packaging, and architectural industries, our blades consistently deliver exceptional results, enhancing manufacturing capabilities. Optimize your honeycomb and rigid foam cutting processes with our custom band knife blades.
Knife Edge / DBSE

The Single Bevel Single Edge blade is specifically designed for peeling and slicing tasks. It is frequently employed on horizontal cutting machines.

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Concave - DBSE

Available in: 2 & 4 TPI

The Concave Double Bevel Single Edge, also known as the Scalloped Edge, undergoes profile grinding to create a hybrid version combining attributes of the Knife Edge and the Serrated profile, resulting in superior cutting performance. This profile, widely recognized as the most popular choice, finds applications across various industries. It is employed on both horizontal and vertical cutting machines.

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 Convex – DBSE

The Convex/Wavy-DBSE is a gentler and less aggressive alternative to the Concave/Scallop profile. It retains the advantages of a knife edge while allowing interrupted cutting without material tearing, thus minimizing dust generation. This profile is suitable for use with both horizontal and vertical cutting machines.

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V tooth Serrated DBSE / Diamond Pointed Tooth

Available in: 6, 8, 10, 14 & 18 TPI

The V toothed pointed is a popular profile. This profile is aggressive as compared to the knife edge blade. Generates some dust. Good for cutting hard foams and helps in avoiding the sharpening mechanism on the cutting machine. Used on vertical, horizontal, carousel, and CNC machines.

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Angle Tooth DBSE / C type

Available in: 2, 4, 6, 8, 10 & 14 TPI

The Angle Toothed Double Bevel Single Edge is far more aggressive in its cutting action.

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Notch Tooth DBSE
The Notch Tooth DBSE is specifically engineered for foam cutting applications, offering exceptional precision and control. Its unique notch tooth design allows for clean and accurate cuts through various densities of foam materials, including polyurethane foam, memory foam, and foam rubber.
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Pointed Tooth All Tooth Set SE

Available in: 4, 6, 8, 10 & 14 TPI

The Pointed V toothed All Tooth Set is an aggressive profile and is used in cutting rigid foam, very high density rebounded foam and abrasive pads. Used on vertical, horizontal and carousel machines.

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Width in mm
Thickness in mm
20
0.45 / 0.50 / 0.60 / 0.70
25
0.45 / 0.50 / 0.60 / 0.70
30
0.45 / 0.50 / 0.60 / 0.70
40
0.50 / 0.60 / 0.70
50
0.50 / 0.60 / 0.70 / 0.80 / 1.00
60
0.60 / 0.70 / 0.80 / 1.00
Width in Inches
Thickness in Inches
0.787
0.017 / 0.019 / 0.023 / 0.027
0.984
0.017 / 0.019 / 0.023 / 0.027
1.181
0.017 / 0.019 / 0.023 / 0.027
1.574
0.019 / 0.023 / 0.027
1.968
0.019 / 0.023 / 0.027 / 0.031 / 0.039
2.362
0.023 / 0.027 / 0.031 / 0.039

Special dimensions available on request